Understand and improve your OEE with the Oee Jordy guide

In the industrial sector, the impact of OEE, or Overall Equipment Effectiveness, on production line performance cannot be underestimated. Ignorance of OEE, or Overall Equipment Effectiveness, is a major obstacle to effective optimization. So why is it crucial for plant managers to focus on this indicator? The comprehensive nature of OEE enables precise measurement of performance, taking into account availability, performance and quality – all key aspects in building customer loyalty through quality and optimizing production costs.

There are many reasons for poor OEE performance. Unplanned stoppages, extended production cycles and poor quality lead to substantial losses. Every minute of downtime entails additional costs, with a direct impact on profitability. As a result, OEE falls, revealing under-utilization of resources and overall inefficiency. According to TeepTrak, real-time downtime analysis and multi-line visibility are key solutions for identifying these malfunctions.

Faced with these challenges, the levers for improvement revolve around the digitalization of the shop floor. By adopting continuous improvement methods such as lean manufacturing and TPM, factories can reduce waste. Real-time monitoring, offered by solutions like TeepTrak‘s, not only makes it easy to calculate OEE, but also to steer continuous improvement actions. Keeping track of indicators such as availability and performance is crucial to identifying bottlenecks.

A case in point is a factory in Europe that has adopted TeepTrak ‘s solution for monitoring its OEE. By integrating automatic OEE calculation, the plant was able to identify a critical bottleneck due to frequent machine stoppages. By analyzing historical data and implementing corrective measures, it was able to reduce downtime by 20%, thereby improving productivity.

In conclusion, improving OEE is a strategic priority for any plant aspiring to gains in productivity and competitiveness. To initiate an OEE monitoring project, it is crucial to structure a methodical approach: measure, analyze, and implement effective action plans. Adopting tools such as those from TeepTrak is essential for effective management and continuous improvement. By integrating these solutions, a company can anticipate malfunctions, optimize its capacities and increase its overall efficiency.

FAQ

Question 1: How does calculating OEE impact productivity?

The calculation of OEE is essential, as it measures the actual efficiency of equipment in real time. A better understanding of these indicators helps to optimize resources, reduce downtime, and thus improve overall plant productivity.

Question 2: What role does digitalization play in improving OEE?

Digitizing the shop floor facilitates real-time monitoring of equipment performance, enabling rapid identification of malfunctions and areas for improvement. It also makes it possible to adopt a predictive maintenance approach, avoiding unplanned stoppages.

Question 3: Where do I start to improve TRS?

Start with a thorough analysis of existing data to identify the main sources of loss. Then implement real-time tracking solutions like those from TeepTrak to continuously measure efficiency and apply continuous improvement methods.