Optimizing OEE to avoid production failures

In the manufacturing industry, overall equipment efficiency, or OEE, is a crucial indicator for measuring production line performance. However, in many plants, an OEE score that is too low, also known as ‘oee demasiadas’, reveals operational failures that can seriously impact competitiveness. Identifying and correcting these failures is essential to optimize productivity and ensure profitability.

Understanding the causes of low OEE scores is fundamental. These difficulties may stem from frequent breakdowns, ineffective maintenance or prolonged downtime, all of which reduce machine availability. Similarly, low quality of finished products or non-standardized processes can reduce performance rates. Combined, these factors compromise the ability to maximize production and increase operating costs.

To improve OEE, plants can adopt several strategies. Organizing Total Productive Maintenance (TPM) programs and implementingcontinuous improvement methods are often effective. Digitizing the shop floor with solutions like TeepTrak ‘s offers real-time visibility of performance and downtime, facilitating process analysis and optimization. Tracking key performance indicators (KPIs) such as OEE is recommended to better manage continuous improvement and boost overall production competitiveness.

In one case study, a plant identified a drop in output due to unplanned machine downtime. By adopting TeepTrak‘s PerfTrak OPC UA solution, it was able to monitor equipment performance in real time, analyze downtime and remedy it effectively. Thanks to improved KPI management, the plant increased its OEE by 10% in half a year, thereby reducing production costs.

Improving OEE is less an option than a necessity for any industrial decision-maker wanting to optimize their operations. By measuring, tracking and integrating the right digital solutions, you can make a quantum leap towards optimizing the overall performance of your manufacturing operations. Start today by assessing your needs with tools like TeepTrak’s Industrial ROI Calculator, and consider investing in advanced technologies to digitalize your shop floor.

FAQ

Question 1: How does OEE impact industrial performance?

OEE, or Overall Equipment Effectiveness, measures optimum machine utilization and identifies productivity losses. Improving OEE increases competitiveness by reducing downtime and quality defects.

Question 2: What solutions are recommended to improve OEE?

Adopting Total Productive Maintenance (TPM) strategies and digitizing processes with tools like TeepTrak are effective solutions for monitoring, analyzing and optimizing OEE.

Question 3: Where do I start to increase my plant’s OEE?

Start with an assessment of your OEE baseline, use digital solutions for in-situ monitoring, and adopt continuous improvement methods like Lean Manufacturing to structure your efforts.