In today’s industrial context, improving overall equipment efficiency, or OEE, has become crucial for plants seeking to optimize their productivity. OEE measures the performance of a machine or production line, taking into account availability, performance and quality. For plant and production managers, understanding and mastering the TRS/OEE concept can mean the difference between optimal production and significant financial losses.
The main causes of low OEE levels include frequent stoppages, reduced performance and product non-conformity. These factors waste time, increase operating costs and have a direct impact on the quality of the finished product. What’s more, without clear visibility of these elements, decision-makers struggle to identify bottlenecks and sources of waste in their production.
To remedy this, manufacturers can resort to shop-floor digitization solutions, such as those offered by TeepTrak. By installing a real-time tracking system, it is possible to effectively monitor equipment availability and analyze stoppages to reduce their occurrence. Continuous improvement initiatives such as Lean Manufacturing or Total Productive Maintenance (TPM) are also powerful levers for optimizing TRS/OEE.
For example, a textile company faced with a high failure rate on a production line decided to implement the TeepTrak solution. Thanks to detailed monitoring of stoppages and performance, it was able to identify recurring breakdowns due to worn parts. By correcting this problem and training staff in better preventive maintenance, it increased its OEE by 15% in six months, demonstrating the effectiveness of a structured, technological approach.
For decision-makers ready to embark on this path, an essential first step is to accurately measure their current OEE and analyze it using high-performance tools. By launching a project structured around this key indicator, the expected benefits include a significant improvement in productivity, reduced downtime and better product quality. Considering a partnership with an expert like TeepTrak will facilitate the implementation of this digital transformation, with a rapid return on investment.
FAQ
Question 1: How do you effectively measure OEE trong sản xuất?
To effectively measure OEE, start by collecting accurate data on the availability, performance and quality of your equipment. Use real-time monitoring tools to obtain detailed analyses of your production.
Question 2: What impact can a low OEE have on a manufacturing company?
Low OEE leads to lost productivity, higher costs, frequent downtime and can affect product quality. Improving your OEE is crucial to maintaining your competitiveness.
Question 3: Where do I start to improve OEE in my plant?
Start with an audit of your current processes to identify sources of loss. Consider adopting digitalization solutions like TeepTrak’s for detailed, real-time monitoring of your equipment’s efficiency.
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