In today’s industrial world, improving equipment performance while containing costs is crucial. The concept of Overall Equipment Effectiveness (OEE) comes into its own when it comes to maximizing availability, performance and quality. However, many plants find it difficult to measure and improve their OEE, thus impacting on their competitiveness and profitability.
The causes of these difficulties can be multiple. A lack of visibility on the causes of line stoppages, difficulty in identifying bottlenecks, or poor management of unplanned downtime are common. These problems lead to a drop in productivity, a deterioration in product quality, and higher maintenance and production costs.
There are a number of ways in which industries can address these issues. Firstly, adopting methods such as Lean Manufacturing can help reduce waste. Secondly, digitizing the shop floor with tools like those offered by TeepTrak enables real-time analysis and visibility of all production lines. Actively measuring TRS/OEE and monitoring key performance indicators are also essential actions.
A concrete example is that of an automotive parts factory which, thanks to TeepTrak, managed to reduce its downtime by 20% in six months. By accurately identifying the causes of these stoppages via real-time data, and by training its teams in continuous improvement tools, it considerably improved its operational efficiency.
To get started with OEE, it’s essential to ask yourself the right questions: what are your production line’s priorities? What are the expected gains? Launching a TRS/OEE management project with an expert partner like TeepTrak can make all the difference, enabling you to visualize progress and sustain continuous improvement.
FAQ
Question 1: How can OEE monitoring improve productivity?
OEE monitoring identifies the main causes of inefficiency. By correcting them, plants can reduce downtime, minimize production errors and maximize quality, thus improving overall productivity.
Question 2: What are the first steps in setting up an OEE project?
Start by assessing your needs with an industrial ROI calculator. Identify your critical equipment, train your teams and adopt real-time monitoring solutions like those from TeepTrak.
Question 3: Why is digitizing the shop floor crucial for OEE?
Digitization provides instant visibility of equipment performance, enabling rapid and accurate analysis. This helps to make data-driven decisions and effectively drive continuous improvement.
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