Is scheduled maintenance included in the OEE calculation?

In the world of industrial manufacturing, Overall Equipment Effectiveness (OEE) is of crucial importance in ensuring optimum productivity. However, a recurring question among plant managers is: is scheduled maintenance included in the OEE calculation? This question raises important issues about how planned downtime affects efficiency measurement and, ultimately, overall industrial performance. The challenge is to determine how this inclusion or exclusion impacts the strategic management of equipment and resources.

Lack of clarity on how scheduled maintenance is taken into account can lead to misinterpretation of OEE results, influencing the planning and optimization of operations. When these maintenance periods are not properly managed, they can reduce effective uptime, increasing costs and distorting performance indicators. Consequently, it is essential to accurately analyze their impact to avoid compromising process quality and efficiency.

To overcome this dilemma, it is crucial to adopt a methodical approach to the management of planned interventions. Accurately integrating this data into monitoring systems improves the accuracy of OEE reports. Using real-time performance monitoring solutions such as TeepTrak provides greater visibility of maintenance activities and their optimization. Coupled with continuous improvement and Total Productive Maintenance (TPM) techniques, this enables schedules to be adjusted to align interventions with production requirements.

A European-based electronics manufacturer took a fresh look at its traditional scheduled maintenance practices. By integrating the TeepTrak solution into its processes, it was able to visualize and adjust maintenance periods in real time, thus reducing non-productive downtime. The result: a 15% increase in OEE thanks to better synchronization between production and maintenance.

In conclusion, approaching OEE calculation by judiciously integrating scheduled maintenance is a key element for industrial success. This requires a clear vision and the right tools, such as TeepTrak’s solutions, to measure, analyze and continuously improve performance. This enables decision-makers to structure an OEE project in an informed way, ensuring sustainable gains in productivity and profitability.

FAQ

Question 1: What is the impact of scheduled maintenance on OEE?

Scheduled maintenance can affect OEE by reducing effective production time. It is crucial to integrate it judiciously to make the OEE calculation relevant and reliable.

Question 2: How can maintenance be optimized in the OEE?

Using real-time tracking solutions such as TeepTrak enables maintenance periods to be effectively integrated into the OEE calculation, improving accuracy and overall efficiency.

Question 3: Why is it important to measure the impact of maintenance on OEE?

Understanding this impact helps to adjust schedules and optimize resources, leading to continuous improvement in industrial performance and cost reduction.