Improving overall equipment efficiency (OEE) has become a strategic issue for plants seeking to optimize their performance. In a context where competitiveness depends on the ability to produce more efficiently, understanding how to increase OEE is crucial. Low OEE can lead to significant production losses, affecting profitability and product quality.
The causes of low OEE are often multiple and linked to maintainability problems, unplanned downtime or sub-optimal equipment utilization. These factors reduce OEE and increase operating costs. A precise diagnosis of the causes is essential to target improvement levers.
Solutions for improving OEE include integratingcontinuous improvement methods, digitizing processes with tools like those offered by TeepTrak, and implementing Total Productive Maintenance (TPM) practices. Real-time monitoring of performance indicators enables rapid reaction in the event of drift.
A case in point is an automotive manufacturer who used TeepTrak solutions to reduce unscheduled downtime by 20% in six months. Thanks to the visibility offered by multi-line TRS tracking, the plant was able to restructure its maintenance plans and optimize workstation layout.
To effectively increase your OEE, start by identifying the main causes of inefficiencies. Then set up a structured improvement project, including a concrete action plan and monitoring tools such as those provided by TeepTrak. Finally, evaluate the results on a regular basis to adjust and pursue your productivity gains.
FAQ
Question 1: How does OEE impact plant productivity?
OEE measures the efficiency with which a plant uses its equipment. A high OEE indicates good utilization, which reduces downtime and increases growth.
Question 2: What tools can help increase OEE?
Real-time monitoring solutions such as TeepTrak enable us to better analyze the causes of inefficiency and optimize production processes.
Question 3: Where do I start to improve my plant’s OEE?
Start by carrying out an equipment audit to identify sources of inefficiency, then apply continuous improvement and digital monitoring methods.
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